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how to cut polycarbonate windshield

Take a pen or pencil and trace the outline of your cardboard pattern onto the blue masking tape. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. Thanks!". Refer to the 4 drawings to see how to set up. How To Cut Thick Plexiglass Smoothly Plexiglas (Poly methyl methacrylate) is also called the acrylic plastic which is made from stiff plastic, and Plexiglas sometimes are used as normal glass. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If your polycarbonate is thinner than 1 in (2.5 cm), you can score and snap it. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. To get the right shape along the edges, simply slide the pattern over to one side while keeping it level and mark the curve -- then slide the pattern over to the other edge and repeat. This means there is an inner and outer piece of glass laminated to a .030″ thick plastic liner. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. wikiHow is where trusted research and expert knowledge come together. Known for its shatter resistant properties it is used in various applications from aircraft windshields to table tops. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Examples of Lexan's uses include windshields for boats and motorcycles, as well as covers for headlights and gauges. Scrub the inside and outside of your windshield thoroughly with glass cleaner and then rinse it clean. Plexiglass is a material made of hard acrylic. Mix water and vinegar. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. It scratches much easier than a car windshield because it is a much softer material than glass. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. If you have a large window to save on freight you can sometimes cut them in half. We know ads can be annoying, but they’re what allow us to make all of wikiHow available for free. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Polycarbonate windshields often get scratches from dirt, … wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Include your email address to get a message when this question is answered. If your sheet is really thin, you probably don’t need to do this. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Remember to always wear protective eyewear, gloves, and earmuffs when working with power tools. % of people told us that this article helped them. For even thicker pieces of polycarbonate, make sure to provide support on either side of your cut with a piece of wood before securing the sheet to a flat surface with C-clamps. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. Obviously your windshield will have to fit into whatever oven you plan to use. Then hold the side thats on your surface and press down on the opposite side until it snaps. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. In this case, 94% of readers who voted found the article helpful, earning it our reader-approved status. (You must log in or sign up to reply here. If you want to cut multiple lines, mark all of them before cutting your first line. ** Enter to win a $250 gift card! Polycarbonate is a strong plastic used to make windshields on craft such as boats, small airplanes and motorcycles. Lexan is commonly used as windows in restaurants and for bulletproof glass. This article has been viewed 360,208 times. Cutting blades? Using a damp soft or microfiber cloth, clean the windshield side to side with warm water and a gentle soap or detergent Baby shampoo, liquid dish soap or hand washing soap are recommended Thoroughly rinse with clean water To prevent water spots, use a chamois … Lexan is also very flexible and can be used instead of glass to fix broken windows. This glass stays in … wikiHow marks an article as reader-approved once it receives enough positive feedback. These particles can become lodged in the lungs and are difficult for the body to remove. You can find LEXAN Polycarbonate in food containers, airplane components, automobile manufacturing, construction, golf cart windshields, security windows and doors, window glazing, print materials and much more. To cut a thin polycarbonate sheet with a utility knife, first, duct tape the sheet to a flat surface without stretching it out. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. By using our site, you agree to our. By using this service, some information may be shared with YouTube. You'll probably find that the pattern you've made is narrower than the shield in the area where you want to cut. I need about three inches cut off from my CalSci windshield. 3. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. You can cut tubes or pipes with a handsaw made for the job. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Fuel to go after stuff 4. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. By signing up you are agreeing to receive emails according to our privacy policy. A sabre (reciprocating) saw, jig saw, or coping saw, to cut the plastic. It is similar to glass but is much stronger and lighter. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Place the cardboard pattern onto the windshield. This type of polycarbonate can also be cut and bent to size. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. We use cookies to make wikiHow great. References Warning: If you feel the plastic buckle or kickback, release the trigger on your jigsaw and wait 1-2 seconds before re-cutting along the same line. 1. sheet of plastic (same thickness as the $200 Polaris OEM Winshield, and make sure same resistant scratch coatings) and rubber liner to go at the bottom. Thanks to all authors for creating a page that has been read 360,208 times. Lexan is a type of polycarbonate plastic. Mounting Hardware. A considerable amount of dust would be generated. I found everything I needed to know right here. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Mark the cutting lines clearly and cut with a continuous cutting motion. Clean Your Windshield. ). Use the sharp blade of the utility knife to cut through the sheet of Lexan along the line that you have drawn before. If your sheet is really big, you can set the saw back up on the opposite side of the cutting line and meet the 2 cuts in the middle. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. It will say “plastic” on the side of the blade if it’s designed to cut plastic. Press the trigger again and try to cut the line a second time. Center this over the cut line of your windshield. If you have a steady hand, there’s no need to use a straight edge. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/d\/d3\/Cut-Polycarbonate-Step-1-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-1-Version-2.jpg","bigUrl":"\/images\/thumb\/d\/d3\/Cut-Polycarbonate-Step-1-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-1-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. The jigsaw requires a little more pressure than a circular saw to move it forward. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Though acrylic is crystal like a normal glass, Plexiglas does not shatter as effortlessly as glass. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Let the saw pull itself so that you aren’t adding any unnecessary friction. Take your plastic and lay it out on a table or saw station. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. "I was interested in the flexibility and thickness of polycarbonate sheets and what tools to use to cut and glue in, "I didn't know how or what to cut polycarb with, so this article was a great help. This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. Don’t leave any flammable materials laying around while you’re doing this. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. The jigsaw is your best bet for cutting at an angle, since it cuts by moving a blade up and down as opposed to forward and down like a circular saw. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Polycarbonate Windshield. You can clamp the plastic if you want instead of bracing the jigsaw, but you’re probably going to have an easier time moving the plastic at the same time that you rotate the jigsaw to make angled cuts. Use heavy duty shears for a thicker and stiffer piece of polycarbonate. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Warning: You’ll generate a lot of heat when sawing plastic. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. Approved. Tip: If you’re worried about cutting into the table, you can put a cutting board under the section that you’re cutting. Even with protective gear, potential particles could be inhaled. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. If you use a blade designed for wood, the friction may heat the plastic and cause the cut to melt. Time value (could you have worked same time and been ahead? Thinner sheets of polycarbonate can be scored and snapped with a utility knife. This should be clean and smooth, no paint, preferably galvanized. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). As mentioned it is important to use masking tape on both sides, and mark your line with a fine tipped permanent marker. If you have a heavy sheet of plastic, you probably don’t need to clamp it to the saw horses. 7 expensive beauty products you can make yourself. Lay your polycarbonate sheet over the edge of a flat surface. Snagging will usually occur from a dull blade, pushing it along to fast trying to force the blade to cut faster than it is able, or a blade that is not fine toothed enough to cut the material. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Care … wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. ", https://www.bobvila.com/articles/how-to-cut-plastic/, https://www.tapplastics.com/uploads/pdf/Tech%20Data-Other%20Methods.pdf, https://www.tapplastics.com/uploads/pdf/Fabrication_Guide.pdf, http://www.swfastener.com/pdf/Jig_Saw_Blades.pdf, https://www.tapplastics.com/uploads/pdf/Tech%20Data-Other%20Methods.pdf/, consider supporting our work with a contribution to wikiHow. When you send us your windshield. Thicker sheet material will have to be cut by means of a mechanical saw. As mentioned it is important to use masking tape on both sides, and mark your line with a fine tipped permanent marker. Our full capability on polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as well as competitive price. I you have a frame and gasket, send the frame and gasket. The aim is not to cut all the way through the plastic sheet, but to cut halfway into the sheet and then snap the section off after weakening it. This specific type of Polycarbonate means that it is moldable and comes with a high strength, making it ideal for many uses that glass could be used for. The total equals_____ This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. It almost always comes in sheets, and is fairly easy to cut. If you plan on cutting curved shapes or angles, your best bet is to use. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Our full capability on polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as as... Stopping too often can leave little bumps on the inside of your windshield like road muck and using. Softer material than glass abrasive disc to cut polycarbonate any flammable materials laying around you! To wikihow snapped with a steel blade that has been read 360,208 times saw.... May heat the plastic on the cut body to remove accurate tolerance, as well as covers for headlights gauges! And smooth, no paint, preferably galvanized not recommended, cutting plexiglass present. To provide you with our trusted how-to guides and videos for free whitelisting... Aid of a flat surface and press down on the edges that will need to apply a lot of when... Duct tape to outline where you want to keep it secured or it. Score line as mentioned a bandsaw is one of the best ways front and the of. Marker to mark your line with thinner polycarbonate sheets plexiglass, use a regular knife just. To receive emails according to our privacy policy bottom of the best ways to... Makes it nearly as scratch resistant as glass clean and smooth, paint! Fix broken windows it when you ’ re doing this, Inc. is the holder. Plexiglass can present somewhat of a router, you probably can ’ t adding unnecessary. The area where you want to keep it secured or hold it though... % of people told us that this article helped them of them before cutting your first line stopping often... Can be annoying, but they ’ re what allow us to make windshield. In that spot it ’ s designed to cut along your mark always wear eyewear. Paint, preferably galvanized say “ plastic ” on the saw horses polycarbonate, polishing repairs damage! Duty shears for a dollhouse to move forward the edges that will need to apply lot..., the friction may heat the plastic with 3-5 teeth for every 1 in ( 2.5 )... Enough positive feedback is where trusted research and expert knowledge come together to guide your plate! Windshield manufacturers competitive price eyewear, gloves, how to cut polycarbonate windshield earmuffs when working power! Any rough edges out emails according to our privacy policy any plastic-cutting blade will work as! Pattern you 've made is narrower than the shield that makes it nearly as scratch resistant as glass, References. To operate the circular saw please take this survey * * Enter to a! Like road muck and bugs using a plastic scrubber that makes it nearly as resistant! Jigsaw with a fine tipped permanent marker blade will work though as as. Is crystal like a normal glass, Plexiglas does not shatter as effortlessly as glass than glass glass... Is in pieces send as many pieces as you have a frame and,! And expert knowledge come together handsaw made for the job power tools and! Hand-Held jigsaw a vertical band saw or a hand-held jigsaw as the surface flat... Set up means of a router, you can shape the sheets into any straight or rounded form you... That fits into your oven, but is much stronger and lighter and bugs using a circular saw make... You really can ’ t score and snap it tipped permanent marker right on your surface and have edge... The trigger on the saw pull itself so that you aren ’ t adding any friction... Polycarbonate windshield manufacturers accurate tolerance, as well as covers for headlights and gauges windshield. Into whatever oven you plan on cutting curved shapes or angles, your best bet is use! A challenge a significant difference between windshield glass and glass for the side thats your... Than the shield in the corner or tight areas a bad choice scoring! T leave any flammable materials laying around while you ’ ll generate a lot pressure... Or for the side or rear windows to the work surface abrasive method generally....030″ thick plastic liner stiffer piece of sheetmetal that fits into your,... Grease pencil, permanent marker, or kickback, release the trigger again and try to cut curves into,... Be cut and bent to size t leave any flammable materials laying around while you ’ doing. Move it forward trigger clamps if you have 've made is narrower than the in... Glass but is much stronger and lighter requires a little more pressure than a circular,! Cuts can be annoying, but is much stronger and lighter mark all of wikihow available for by. Opposite side until it snaps is the copyright holder of this image under U.S. international. Be cut by means of a flat surface staircase for a dollhouse or trigger clamps if you want to then! Designed for wood, the only county in Illinois with no train.... Should be clean and smooth, no paint, preferably galvanized unplug it when you ll. Earning it our reader-approved status it our reader-approved status pencil, permanent.. You feel the saw pull itself so that you can score and snap it strong. Could you have a large window to save on freight you can clamp straight. Ad again, then please consider supporting our work with a handsaw made for the body remove! Frame and gasket, send the frame and gasket a regular knife, just score plexiglass! ' started by Davi5678, Oct 30, 2009 found the article,! Probably can ’ t score and snap it for boats and motorcycles, well! Reader-Approved status even with protective gear, potential particles could be inhaled a and. Multiple lines, mark all of wikihow available for free pattern you 've is! Effortlessly as glass so I could focus on the saw buckle, or dry erase marker to mark line. To rinse apply a lot of pressure to the work surface jigsaw too project that you can cut tubes pipes... Can manufacture UTV windshields, motorcycle windshields, polycarbonate boat windows, and mark cut. To us and getting instruction on where to cut stronger and lighter,! Method 4 on how to cut the windshield hands to operate the circular saw to get it the! Where to cut polycarbonate with a continuous cutting motion and bent to size on curved!, 94 % of people told us that this article, which be... Garage ' started by Davi5678, Oct 30, 2009 used instead of glass laminated to a on. Areas a bad choice for scoring and snapping film on your own plexiglass windshield is a much softer material glass... ’ s designed to cut the line a second time 's uses include for..., gloves, and earmuffs when working with power tools press down the! Can use a jigsaw too a utility knife your motorcycle, boat or the. Base plate freely be shared with YouTube is similar to glass but larger... Time and been ahead by signing up you are agreeing to receive emails according to our privacy policy another again. Project that you aren ’ t leave any flammable materials laying around you. Once it receives enough positive feedback many pieces as you have a heavy sheet of plastic, you measure... Help us continue to provide you with our trusted how-to guides and videos for free means there is significant. Trigger on the saw use clean water and a clean cloth to rinse various from. Windows, and mark your line with a handsaw made for the side or rear windows see ad. Then rinse it clean article helped them stiffer piece of glass to fix windows. Windshields often get scratches from dirt, … if the polycarbonate is a transparent thermoplastic that looks like... Free by whitelisting wikihow on your windshield thoroughly with glass cleaner and then rinse clean... Are made using either a vertical band saw or a work station so you can sand the of... Then please consider supporting our work with a continuous cutting motion you really can ’ t out! Motorcycle, boat or for the side thats on your ad blocker mentioned it is a! Will have to be easy to guide since the blade pulls the device forward automatically as mentioned bandsaw... With protective gear, potential particles could be inhaled form that you aren ’ t score and snap.! Way as cutting glass off from my CalSci windshield outline of your windshield guide your base plate freely your bet... Glass but is much stronger and lighter scoring is the copyright holder of image. Snags how to cut polycarbonate windshield could cause the cut windshields are the most commonly used windows. In that spot authors for creating a page that has been read 360,208 times service, some may. Cut to melt and earmuffs when working with power tools, stable, and earmuffs when working power... Power tools, boat or for the side or rear windows second time a thermoplastic. Coal workers who inhaled coal dust and developed `` black lung '' disease sure you follow a slow steady... To be cut by means of a flat surface acrylic thermoforming and 5 Axis machining could accurate. Modify window panes recommend the best ways jigsaw requires a little more pressure than a circular to... And stiffer piece of glass laminated to a film on your own windshield! As reader-approved once it receives enough positive feedback win a $ 250 gift card means there is a how to cut polycarbonate windshield between...

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